Facilities

  • 3D Printer
  • 3D Reverse Engineering System
  • CMM: Coordinate Measuring Machine
  • CNC: Mini-Lathe
  • CNC: Vertical Machining Center
  • EDM: Hole Drilling
  • EDM: Wire-Cut
  • Form Measuring Station
  • Injection Molding System
  • Microhardness tester
  • Measuring Microscope
  • Profile Projector
  • Residual Stress Measurement System (XRD)
  • Robotic Welding Station
  • Twin Screw Extruder
  • Twin Wire Welding
  • Vibratory Stress Relieving Equipment
  • Softwares: Mimics, Unigraphics
  • Work Request Form


    • 3D Printer

  • Model/Make: uPrint SE, Stratasys
  • 3D printer based on Fused deposition modelling technology
  • Capable of creating complex shapes from a CAD file
  • Maximum Build Size: 203 mm x 152 mm x 152mm
  • Layer Thickness: 0.254mm
  • Model material: ABS plastic


    • 3D Reverse Engineering System

  • Model/Make: FaroArm Fusion
  • CMM Type: 7-axis portable arm type
  • Measuring Range: 1.8 meters
  • Scan Method: Both contact (probe) and non-contact (Laser)
  • Laser Scanner Rate: 19,200 points per second
  • Softwares: CAM 2 Measure 10, Geomagic Studio 2012


    • CMM: Coordinate Measuring Machine

  • Model/Make: Spectra, Accurate
  • Coordinate Measuring Machine for applications like dimensional measurement, profile measurement, angularity or orientation, depth mapping, digitizing or imaging, and shaft measurement
  • Measuring Range: 500mm x 600mm x 400mm
  • Mode of operation: Motorized or CNC
  • Accuracy: 2.5 + L/350
  • Resolution (in µm): 0.1/ 0.5
  • Probing heads: TP 8, MH20, MH20i, RPT20, MH8, MIH, PH10


    • CNC: Mini-Lathe

  • Model/Make: XLTurn, MTAB
  • Slant bed CNC lathe with Fanuc emulated control-programming software
  • 8 station programmable turret
  • Maximum turning diameter: ?32mm
  • Maximum turning length: 120mm
  • Spindle speed range: 1000-3000rpm
  • z-axis stroke ( longitudinal travel): 180mm
  • x-axis stroke(cross travel): 80 mm
  • Distance between centres: 210mm


    • CNC: Vertical Machining Center

  • Model/Make: AGNI BMV 45, BFW
  • Fanuc 0i MD Controller
  • Traverse: 600mm x 450mm x 500mm
  • spindle Power: 7.5/11.5 kW
  • Spindle Speed: 8000rpm
  • Positioning Accuracy: ±5 µm
  • Repeatability: ±3 µm
  • 20 pocket Automatic tool changer
  • Renishaw touch probe


    • EDM: Hole Drilling

  • Model/Make: Speed II, Sparkonix
  • EDM Drill machine suitable for making micro holes of diameter from 0.3 mm to 10.0 mm in all metals.
  • Useful for drilling start holes for Wire Cut EDM, creating Gas escape holes and also for drilling in Super Alloys and Tungsten Carbide Dies
  • Maximum job weight: 350kg
  • Maximum job height: 310mm
  • Maximum drilling depth: 300mm


    • EDM: Wire-Cut

  • Model/Make: Sprintcut, Electronica
  • Machining of metal with the help of metal wire in conjunction with deionised water
  • Useful of machining complex and precision components made out of hard conductive materials
  • Controlled axes: X,Y,u,v simultaneous
  • Main table traverse (X,Y): 300 mm x 400 mm
  • Auxiliary table traverse (u,v): 80 mm x 80 mm
  • Maximum work piece height: 200 mm
  • Maximum taper angle: +/- 300 /50 mm
  • Wire electrode diameters: 0.15, 0.20, 0.25 mm


    • Form Measuring Station

  • Model/Make: MarForm, Mahr Germany
  • Supports fully automatic measurement of form and positional deviations (as per DIN/ISO 1101) such as roundness, straightness, parallelism, coaxiality, run-out, cylindricity, and taper
  • Measuring length, X-axis: 180mm
  • Measuring length, Z-axis: 350 mm
  • Table diameter: 285 mm
  • Rotational speed: 1 to 10 rpm


    • Injection Molding System

  • Model/Make: HAAKE Rheomex CTW5, Thermofisher, Germany
  • Piston injection molding system for making plastic specimens
  • Capable of producing micro components by using some specially designed molds
  • Injection pressure: max. 1,200 bar
  • Dimensions: 300 mm x 460 mm x 710 mm
  • Air pressure: max. 10 bar
  • Mold temperature: max. 250°C
  • Cylinder temperature: max. 400°C


    • Microhardness tester

  • Model/Make: UHL VMHT,
  • Software used for measuring hardness: IMS
  • Lens Capacity: from 10x, 50x, 100x
  • The imaging analysis parameter for the measurement are defined automatically and manually


    • Measuring Microscope

  • Model/Make: STM6-LM, Olympus
  • High performance three axis measurements of parts and electrical components, with sub-micron precision.
  • Optical System: UIS2
  • Observation Method: BF/DF/DIC/KPO
  • Focus: Motorized
  • Stroke: 205mm
  • Maximum Specimen Height: 150mm
  • Z-axis Measurement Range: 150mm


    • Profile Projector

  • Model/Make: 300TE Vertical Profile Projector, Optomech
  • Glass screen: Dia. 300mm with cross lines
  • Magnification: 10x Lens
  • Size of Top Plate: 350mm x 170 mm
  • Measuring Traverse: 200mm x 100mm
  • Working Area: 245mm x 120mm
  • Max Diameter: 150mm


    • Residual Stress Measurement System (XRD)

  • Model/Make: MP40P, Portable iXRD, Proto Manufacturing
  • Focal Distance: 40mm
  • Goniometer: Omega or Side inclination geometry
  • Detector Spectra Window: 18.4 degrees 2o per detector


    • Robotic Welding Station

  • Model/Make: KR 30-3 Robot, Kuka
  • Number of axes: 6
  • Max. reach: 2033 mm
  • Payload: 30 kg
  • Supplementary payload: 35 kg
  • Repeatability: ±0,06 mm
  • Controller: KR C2
  • Teach Pendant: KCP


    • Twin Screw Extruder

  • Model/Make: HAAKE Rheomex CTW5, Thermofisher, Germany
  • HAAKE MiniLab is a micro compounder for compounding and extruding of very small amounts of material (about 5 gm).
  • Can be used to prepare polymer nano composites.
  • Motor power: 0.4 kW
  • Speed range: 10 - 360 min-1
  • Torque range: 0 - 5 Nm
  • Screw diameter: 5/14 mm, conical
  • Screw length: 109.5 mm
  • Heating capacity: 800 W
  • Max. Temperature: 350 ºC


    • Twin Wire Welding

  • Model/Make: TimeTwin Digital, Fronius
  • In TimeTwin, controllable digital power sources work totally independently - with two separate filler wires - in just one gas nozzle and in a common weld pool.
  • Facilitates MIG, MAG, Pulsed welding with robotic operation in single and tandem wire mode.
  • Supports other processes like TIG and SMAW in manual mode
  • Materials: Steel, SS and Aluminum and their alloys Deposition rate up to 30 kg/h
  • Welding speed up to 6 m/min


    • Vibratory Stress Relieving Equipment

  • Model/Make: STREL-Q, Sahyog Enterprises
  • Relieves residual stresses developed in the welded or cast structures through vibratory treatment
  • Maximum weight allowed: 300 kg
  • Output frequency: 7.5 Hz to 100 Hz
  • Equipped with chart recorder, vibrating table, isolation rubbers


    • Softwares

    Mimics: Medical RP


  • Mimics is an acronym for Materialise Interactive Medical Image Control System
  • Used to create 3D surface models from stacks of 2D image data (CT/MRI Scan data)
  • These 3D models can then be used for a variety of studies including FEA analysis, implant design etc.

    • Unigraphics: CAD/CAM


  • Design & Styling
  • Mechanical Design
  • Mechanical Simulation
  • Tooling & Fixture Design
  • Machining